Power tools · #40 of 45 by ER visits

Power sanders: injury statistics

Belt, orbital and disc sanders. In 2025 they were involved in an estimated 2,047 emergency room visits in the US.

Power sanders
Photo: samuelcruz / Unsplash
2,047
ER visits in 2025
3.6%
admitted or transferred
+27%
change since 2016
22%
aged 65 or over

ER visits per year

2016–2025 · 40 sampled cases in 2025
2016: 1,60716’2017: 1,63517’2018: 1,30918’2019: 1,63419’2020: 1,59320’2021: 1,30421’2022: 1,15822’2023: 1,35123’2024: 1,45624’2025: 2,04725’
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Injury type

Share of ER visits, 2021–2025

Laceration41%
Contusion or abrasion17%
Other8.5%
Fracture8.2%
Foreign body7.4%
Amputation4.5%

Body part injured

Share of ER visits, 2021–2025

Finger42%
Eye16%
Hand14%
Wrist5.6%
Lower arm4.1%
Neck3.0%

Age of injured people

80% male · 2021–2025

0-41.9%
5-144.4%
15-2413%
25-4432%
45-6427%
65-7418%
75+4.5%

Real cases

From NEISS case narratives, 2024–2025. Abbreviations expanded.

43-year-old male presents with left fourth finger injury after getting it caught in a belt sander — diagnosis: Traumatic finger amputation.
50-year-old male was sanding using a power sander at home on metal when something flew into his eye — diagnosis: Foreign body in eye.
23-year-old female was using a sanding machine when it slipped and a piece of it struck her in the right hip resulting in an abrasion. No — diagnosis:.
62-year-old male was using an electric sander when he lost control, and it whipped around and handle hit him to right shin. He sustained bruising. Two days later, blisters formed. — diagnosis: Necrotizing fasciitis.
Recalls

Recalls of power sanders

5 since 2010

Questions

How many people are injured by power sanders each year?

About 2,047 people were treated in US emergency rooms for injuries involving power sanders in 2025, according to CPSC's NEISS estimates. The average over 2021–2025 was 1,463 a year.

What are the most common injuries from power sanders?

Laceration is the most common diagnosis (41% of cases 2021–2025), and the finger is the most often injured body part (42%).

How often do injuries from power sanders need hospital admission?

3.6% of ER visits ended with the patient admitted or transferred to another hospital in 2021–2025.

About these numbers

National estimates from the CPSC National Electronic Injury Surveillance System (NEISS), product code 803. A case is counted if the tool appears in any of its three product fields. Estimates under 1,200 or based on fewer than 20 cases are flagged. Methodology · CSV

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